Bending rectangular tubing


bending rectangular tube
bending rectangular tube

Rectangular tube bending is the same as rectangular tube bending for the profile bending machine. The difference is that the bending parameter size is determined according to the bending height.

Selection table of BIT profile bending machine for rectangular tube

W24s series section bending machine can bends square hollow sections for structural projects including curved formwork, barrel vaults, roof trusses and bridge rails.

  Specification (mm) Minimum Inside Diameter (mm)
W24S-16 65 × 6 1000
W24S-45 90 × 5 1500
W24S-75 100 × 6 2000
W24S-140 120 × 8 3000
W24S-180 150 × 8 5000
W24S-250 180 × 10 6000
W24S-320 200 × 10 8000
W24S-400 250 × 12 10000
W24S-500 300 × 12 15000
W24S-600 350 × 12 30000

How to bending rectangular tube

Rectangular Tube and Square Tube, sometimes referred to as HSS. Rectangular Tubing can be rolled either the Hard Way (X-X axis) or the Easy Way (Y-Y axis).

bending rectangular tubes
bending rectangular tubes

Other pitches of roll (off angle rolling) can be achieved with special tooling. In general, the thicker the wall, the less distortion achieved by the rolling process.

Radius also plays a crucial role with regard to distortion. The tighter the radius, the more distortion is to be expected.

Regarding the direction of the bend, although more pressure is required to bend a tube the hard way, the curved member is less likely to distort because it is more rigid than a section curved the easy way. Easy way bending often results in the inside diameter becoming somewhat concave.

Several methods exist to support the inside of the tube to achieve tighter radii.

Acceptable distortion limits should also be determined and agreed upon prior to commencement of any project. AESS standards are generally the most stringent.

Tips For Bending Steel Tubes:

However, there is some troubleshooting to do when performing steel tube bending.

bent rectangular tubing
Bent rectangular tubing

Bends often require achieving a tight radius. Since the outer wall of the bend becomes thinner, the result may be a distorted bend. To prevent this, using a mandrel to give support is recommended. That is also why press or ram bending is not recommended in these situations. The most adequate bending method would be mandrel bending, which is the same as rotary draw bending, but adding a mandrel to support the inside of the pipe.

Sometimes the radius we need to achieve makes the steel to exceed its elastic limits. It can result in deformation in the form of a hump or wrinkles. To prevent the formation of humps and wrinkles, it is recommended to use rotary draw bending or three roll bending.

When bending stainless steel tubes and pipes, it is important to remember that some of the stainless steels require around 50% more power for bending than carbon steels. Therefore, that the machinery must be set accordingly.

Further reading: The difference between tube and pipe

Related Reading:Similarities Between Bending Round and Rectangular Tubing

Bending Rectangular Hollow Section

Bending rectangular tubing is a more difficult process than round tube bending (all else being equal: surface area, radius, wall thickness, material type, etc.). As with almost all metal bending processes, the tighter the bend, the more difficult it becomes. Similarly, bending rectangular tubing with thinner walls is more difficult than bending thicker walls (provided the bending machine has the power to curve the thicker sections).